Configuring a Balboa Spa Pack

In this article, we’re going to take a look at how to configure a Balboa spa pack. If you’re reading this then you’re either looking to understand your existing spa pack or setup a new one. Rest assured, I’ve got you covered with this guide!

So, let’s dive in and take a closer look.

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Why Configure Your Spa Pack?

Configuring a Balboa spa pack can seem like a daunting process, but in this guide, I’ll break it down step-by-step to make it as simple and straightforward as possible. This way, you can configure your spa packs quickly and easily while building your DIY hot tub. 

But why do we need to configure spa packs in the first place? Why don’t they work straight out of the box?

The answer lies in the variety of configuration options available in these packs. For example:

• Do you have a circulation pump?
• How many jet pumps do you have—one, two, or three?
• Do you have a blower?

These different components can combine in various ways, and the same spa pack can operate multiple electronic setups. For instance, a two-speed pump and a blower require a different configuration than a circulation pump, a single-speed jet pump, and a blower.

This naturally makes sense because imagine having to get a different spa pack for a different setup. It just would not be sustainable. So having one spa pack capable of being set up for different combinations is the logical way to go.

Getting Started: Opening the Spa Pack

The first step is to open the pack. Using a screwdriver, remove the two screws at the top of the pack to take off the front cover.

When you look inside, it might seem overwhelming with all the sockets and connections, but don’t worry—it’s not as complicated as it appears.

Connecting the Power and Preparing the Pack

Next, I’ll connect the mains power to the pack. I’m using a 5-amp fused extension cable for this demonstration. However, note that the wire gauge I’m using is smaller than what’s recommended for actual use. This is to make sure that I stay within the limit. 

To prevent the heater from kicking in, I’ve disconnected it. This way, the pack only operates the relays, making it easier to configure without drawing excess power.

By configuring the pack at home or in your workshop, you save yourself the hassle of setting it up on-site, especially in hard-to-access control rooms.

Setting Up the Topside Control

The topside control I’m using is the TP600 from Balboa. Although different models may look slightly different, they all function similarly.

Choosing Your Configuration

On the inside of the pack’s cover, you’ll find a list of configuration options. For this demo, I’m using Option 13, which includes:

• A circulation pump
• A single-speed jet pump
• A single-speed blower

Each configuration corresponds to a different number. Remember your chosen option—in this case, it’s 13.

Adjusting the Dip Switches

Dip switches might seem tricky, but they’re straightforward. These switches control how much current the pack can draw, determining the number of pumps, blowers, and heaters it can operate simultaneously.

For this setup:

• I’ll set dip switch 4 to “on” to allow up to four pumps and the heater to run simultaneously.
• Other dip switches will remain in the “off” position.

Programming the Pack

To program the unit:

1. Set dip switch 1 to the “on” position.
2. Turn on the power, and the topside control will boot up, showing the software version.

To enter the settings menu, press the following buttons in sequence:
Warm → Warm → Light → Warm

Once in the settings menu:

• Use the Warm button to scroll through the options until you reach your desired configuration (in this case, Option 13).
• Press the Light button to save your selection.

The system will then reboot with the new settings.

Final Steps

After programming the pack:

1. Turn dip switch 1 off to exit the settings mode.
2. Ensure dip switch 4 is still on for simultaneous operation of all components.
3. Power down the unit, reconnect the heater, and close the pack.

Wrapping-Up

As you can see, configuring a Balboa spa pack isn’t as complicated as it might seem. You should be capable enough of doing this yourself but if there’s anything you need clarity or help with, I’m just a message away!

Can I Help You?

If I can help you in any way I would love to hear from you. You can get in touch using the form below.

Thanks - Andi

 

Hi, Andi here. I own Buildahottub.com and also write all of the articles and info pages on the site. Some years back now, I built my own hot tub but struggled to find the information I needed. So, once my tub was complete, I started this website to help others in their own pursuit of hot tub and plunge pools DIY building information.

Fast forward to 2025, I've helped over 1400+ DIY customers just like you all over the world build hot tubs and pools. Have a good look around the site, there are lots of resources here. Please do get in touch if I can help you. - Cheers, Andi